Application Overview
Achieving Goals
- Efficiency improvement: Automatic identification increases inspection efficiency by over 50%
- Accuracy: Data accuracy rate exceeds 99%, avoiding errors and omissions
- Monitoring: Real-time monitoring of inspection progress and equipment status, enhancing emergency response capabilities
- Decision-making: Analyzing data to assist management decisions, reducing failure rates and costs
Solution
(1) System Composition
1. RFID Electronic Tags: Select tags with anti-metal and acid-base resistance properties according to the scenario, such as PCB tags and ABS tags. Install them at inspection points, facilities, and equipment surfaces.
2. RFID Reader-Writer: Handheld reader-writer, capable of quickly reading tag information, used for operators to perform inspection tasks. It has functions of storage, transmission, taking photos, and positioning.
3. Inspection Management System
(2) System Functions
Task Management: Flexibly formulate inspection plans and assign tasks, automatically remind tasks
Data Collection: Scan tags to automatically record information, support manual supplementation and photo upload
Monitoring and Alarm: Real-time monitoring, immediate alarm for abnormalities
Analysis Reports: Generate statistical reports to assist in decision-making
Archive Management: Record the entire lifecycle information of equipment
(3) System Flow
Registration: Register the inspection equipment / point details in the inspection management system, generate the corresponding electronic tag ID; use a desktop reader-writer to write codes on PCB or ABS tags; attach the tags to the corresponding equipment / points, completing the registration
Inspection: The back-end system generates inspection instructions according to business requirements, issues work orders to the front-end; upon reaching the corresponding equipment / point, use the handheld reader-writer to read the tags at close range; the data is transmitted to the back-end, generating an inspection list, completing the task
Advantages
1. Efficiency
Long-distance batch reading, automated collection and transmission
2. Accuracy
Avoids human errors, real-time monitoring of anomalies.
3. Reliability
Tags are adaptable to harsh environments, ensuring secure and stable data transmission.
4. Economy
Reduces operational costs, increases return on investment.
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